Intelligent manufacturing

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Intelligent manufacturing | ZCS Modular Building

Factory Scale, Positioning, Project Undertaking Capacity & Production Capacity

Factory Scale and Positioning

ZCS-Housing factories are large-scale, modern, and technology-intensive manufacturing bases integrating industrialized construction and intelligent manufacturing. Branches are located in four regions: Suzhou, Shandong, Tianjin, and Anhui.

Suzhou Shandong Tianjin Anhui

•     Floor Area: Each factory covers an extensive area, generally over 21400 to 50000 square meters, integrating production workshops, raw material warehouses, finished module storage areas, R&D centers, and office spaces.

•     Positioning: Focus on providing end-to-end modular building solutions for the market, with products widely applied in:

◦     Commercial Sector: Modular hotels, office buildings, and commercial stores.

◦     Livelihood Sector: Modular schools, hospitals, and nursing homes.

◦     Residential Sector: Affordable housing, apartments, and high-end custom residences.

◦     Special Sector: Temporary command centers, construction site barracks, and emergency mobile cabin hospitals.

 

Project Undertaking Capacity and Production Capacity

1. Undertaken Project Types and Scale 

•     Project Types: Capable of undertaking large-scale projects with hundreds to tens of thousands of modules. For example, a modular hotel with 500 guest rooms or a modular apartment community housing 1,000 households.

•     Project Cycle: Over 80% of the work is completed in the factory, with only hoisting and connection carried out on-site. The overall construction period is 50%-70% shorter than that of traditional construction. From signing to delivery, a large-scale project may only take half the time or even less compared to traditional methods.

 

2. Factory Production Capacity

The annual production capacity of a modern modular factory is usually measured by "number of modules" or "construction floor area".

Capacity Estimation: Taking an efficient production line as an example, it can produce 4–6 standard modules per day. Based on an average of 30 square meters per module, the annual production capacity can reach 36,000 to 54,000 square meters.


Suzhou ZCS currently operates four major production bases in Suzhou; Shandong; Tianjin; and Anhui. All have achieved large-scale smart manufacturing production lines; with a prefabrication rate as high as 95%, significantly reducing on-site installation time and labor costs for housing construction projects.

Quick-assembly production capacity currently stands at 600 units per month; modular production at 120 units per month; and foldable expansion units at 100 units per month. Leveraging our core strengths of cost reduction, faster lead times and consistent quality assurance, we help ease the housing shortage in North America.